Thursday, July 15, 2010

How to enhance the productivity of textile and garment factories?



- Textile and garment export business opportunities for new

With the rise of the Asian newly industrialized countries, the international apparel market is undergoing tremendous changes. Meanwhile, China's garment export tax rebate policy adjustment, as well as domestic labor costs, rising prices, the domestic textile and garment enterprises OEM model will face a more severe test.



Four tests

First: the export tax rebate rate down to inhibit the export of power enterprises. A further cut the export tax rebate rate will return the already meager profit margins of textile and garment enterprises has been further squeezed, textile and garment exports will be significantly reduced power. At the same time, by the continuous appreciation of RMB, the enterprise can not enter into long-term contracts, further limiting textile and apparel exports.

Second: the obvious contradiction between supply and demand of major raw materials, prices are rising, and enterprise development will be restricted. Textile and apparel industry growing dependence on foreign raw materials, import prices are rising, making it difficult to expand production scale enterprises, development potential cause for concern.

Third: Instability increasing trade environment, trade diversion will become even more apparent. With the EU, Sino-US textile agreement is about to expire, anti-dumping, countervailing, technical barriers and other trade restrictions on Chinese textile and garment enterprises will face another test. Europe and the United States trade restrictions and trade frictions caused by unstable environment, the objective for the Chinese textile industry to provide opportunities for competitors such as India, Pakistan and other countries.

Fourth: upgrading the industrial structure is imperative, textile and garment industry faces reshuffle. For a long time, China's textile and garment export growth mainly to quantity, low cost, low value-added result of the low price is its main competitive advantage. With increasing competition in the market vicious, companies can not raise prices to pass through costs, shrinking margins, survival and development of increasingly difficult, low value-added industry has become a bottleneck.

Forced by such a severe market environment, the introduction of technology products and management ideas to improve production efficiency and management capacity has quietly become the Xuduo OEM oriented textile and garment enterprises Qiyejinhang change the preferred Fang An, the role of technology in the current round of industry contributions to the manifest Sheng Jizhong out.

The introduction of RF125 Solutions



Located in Changshu City, Jiangsu Province, accessibility Textile Co, is engaged in hats, gloves, scarves and other knitted products OEM export-oriented enterprises. Most of the domestic textile and garment export enterprises as accessible in recent years, the continuous adjustment of the industrial environment, the small profit margin, the wages of workers have not improved significantly. In addition, the production data are not immediate feedback on the progress of orders can not be precisely controlled, can increase production efficiency and so on ... ... a series of problems have plagued good at thinking of general manager Mr. He, "only to continuously reduce costs, increase productivity, businesses can develop "in many of these issues seems small and medium export-oriented enterprises, perhaps the problem is industry-specific, can not solve themselves. But Ho has begun to consider the introduction of technology management tools to achieve the management objectives of the. Access to the Shanghai-based Yum Software offers RFID technology RF125 garment factory management solution, Ho Yum products on their expectations raised by the consultants, "We have introduced RF125 solution ultimate goal is to control costs. Specific required real-time production data collection, accuracy, the rationalization of production processes, maximize productivity, real-time understanding of progress, the production and allocation of resources and reasonable. and thus ensure maximum efficiency of workers increased efficiency of workers, and income also increased, workers satisfied degree also increases. "



Implementation Effect



Yum FMC Consulting firm implementation team on the production line of accessibility and communication with production managers, the development of an environment suitable for the application of accessibility solutions, and make the hardware and software installation and training. To ensure the successful operation of the system, system deployment is complete, the implementation of the production team first selected a single test run, and in the process to amend the details hidden. After a period of time and careful process of revision and analysis, RF125 system was formally launched.

Two months later, at the project wrap-up meeting, Mr. He said, excited: "two months of operation shows that our IT investment worth every penny, RF125 bring productivity gains, really instant." To illustrate the system operating results, Mr. He cited an example: "Our production process has a process for the nail tag, the normal daily output is 600 pieces / person standard working hours are calculated, with the RF125 system, the present day production can reach 1200 / person. "

In conclusion RF125 Jiejue program accessibility brings the change, Mr. He said: "RF125 system implementation Gai Bian Le middle cadres of ideas, from the original Guan Zhu 1 that into a surface. Second, greatly enhanced the efficiency of workers , so that the company and the workers win. "

Finally Mr. He also added: "We have an expectation of one-third reduction this year in the case of staff to double production. We are now confident to complete this goal because our RF125 system has got all the management authorized personnel and workers, all the changes brought on RF125 delighted. "

RF125 Solutions

RF125 plant management program is to use radio frequency identification (RFID) through the production process to obtain real-time production information and the performance of workers, the factory to provide a complete solution that helps managers to obtain data from the system, Ping Tai, can learn anytime, anywhere on raw materials procurement, staff performance, production schedule, the quantity of information products. To real-time balance for each production line and conduct real-time monitoring. It also provides a series of tools to help managers from different perspectives to make objective decisions.









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